Special Machines
FPZ (Flexible processing cell)
Our machine is distinguished by its flexibility, adaptability and high velocity achieved by eliminating most of the downtimes. By doing so, the overall processing time is significantly shortened, providing the competitive edge of this machine over other machining centres.
Description
- distinguished by its flexibility, adaptability and high velocity achieved by eliminating most of the downtimes
- 5-side processing
- Easy to implement in interlinked processing systems
Technical data
Workspace | X-axis | mm | 600 |
Y-axis | mm | 600 | |
Z-axis | mm | 600 | |
C-axis | °deg | 360 | |
C-Pinole load | Kg | 300 | |
C-Torque | Nm | 300 | |
Tool exchange | Nr. of tools | 6/8 | |
Coupling type | HSK63 | ||
RPM range | 1/min | 1-12.000 | |
Drive power | kW | 15 | |
Tool length | mm | max 300 | |
Cooling | MQL/Dry/Oil/Emulsion processing | ||
Chuck/Slugs | Slug dimension | mm | 250x350 |
Controls | Siemens 840D/Indramat MTC200 | ||
Machine data | Length | mm | 5.100 |
Width | mm | 3.400 | |
Height | mm | 3.000 | |
Weight | Kg | 19.200 | |
Technical data may vary due to customers specific needs. |
Applicability
Due to its modular system, which assures high flexibility, with the spindle subassembly allowing to reduce per piece costs and enables machining of easy to complex workpieces. With optional choice of working spindles/implementations we guarantee the adaptation of the machine to optimal technological needs of processing and the shortest processing times.
Advantages
- tool-to-tool changeover time under 1 sec
- automatic clamping of workpieces
- low maintenance and servicing
- simple to integrate in ganged transfer systems
- option to integrate cells into combined production systems
Workpieces
SPECIAL MILLING MACHINE (FOR EV BATTERIES AND LARGE WORKPIECES)
Due to the rapidly developing automotive technology and new fuel sources, we have developed a special machine designed for simultaneous lateral machining of larger workpieces, e.g. battery housings. The portal design complimented with 2-spindles and 5-axis processing, allows for fast and quality machining of larger workpieces, therefore applicable for different types of industries.
Description
- 2-spindles and 5-axis processing
- designed for the mass production of workpieces, dimension 2000x1500mm and larger
- two vertical spindles and five independent axes
Technical data
Workspace | X₁&X₂ axis | mm | 400 |
Y axis | mm | 2.800 | |
Z₁&Z₂ axis | mm | 1.000 | |
NC rotation B-axis: Vertical rotation | |||
NC rotation A-axis: Horizontal rotation | |||
Workpiece width | mm | 1.400 | |
Workpiece length | mm | 1.800 | |
Milling | Coupling type | 2xHSK-A | 63 |
Max RPM | U/min | 14.000 | |
Max Power | kW | 16 | |
Max Torque | Nm | 28 | |
Cooling | Dry processing | ||
Lubrication Self regulated pump | Power | Kw | 3 |
Tank volume | l | 40 | |
Quantity | l/min | 6 | |
Controls | Siemens 840D/Indramat MTC200 | ||
Machine data | Length | mm | 5.500 |
Width | mm | 2.800 | |
Height | mm | 4.400 | |
Weight | Kg | 11.600 | |
Technical data may vary due to customers specific needs. |
Applicability
The machine is designed for the mass production of workpieces, dimension 2000x1500mm and larger. With its two vertical spindles and five independent axes, it allows for a faster cycle time.
Machine design
The machine is equipped with a horizontal clamping table mounted on a longitudinal slide - Y axis with a linear drive. On the fixed portal a transverse axis X is placed, with two vertical milling axes Z1 and Z2. On each of the two Z-axes there is a special milling spindle with 2 tool holders mounted on a vertical rotary B-axis and a horizontal A-axis. The milling spindles for face and end milling are arranged on the special spindle at a 180 degrees angle, and are positioned in use by swivelling the A-axis for the milling process.
Workpieces
5-Axis RTM (Rotary Table Machine)
The Unior RTM series is designed for high-speed machining of workpieces for serial production. With its 5-axis processing allowing for more precise and complete machining of workpieces, the RTM series is the best solution for largescale manufacturers. Stable double-bearing swivel tables - Tried and tested design by Unior, Stable quill unit, Proven design, Calculated against vibrations by institute (FMEA Analyse).
Description
- 5-Axis Rotary Table Machine processing
- High-speed machining of workpieces for serial production
- 3 to 12 stations indexing table
- More options on customer’s demand
Technical data
6x 3-Axis unit with quill | X-Axis | mm | 400 |
Y-Axis | mm | 400 | |
Z-Axis | mm | 630 | |
Acceleration | m/sec² | 5 | |
Feed force | kN | 24 | |
Crown turret 8 Spindles | Coupling type | HSK-63/-80 | |
max. RPM | U/min | 8.600 | |
max. Power | kW | 12 | |
max. Torque | Nm | 250 | |
Workpiece | Workpiece dimensions | mm | 400x400x400 |
Workpiece weight | kg | 10 | |
NC Swivel table | 6x Swivel table with Hydraulic connection for clamping device | ||
Swivel angle | ±120° | ||
NC Planet | 6x Ø350 with Hydraulic connection for clamping device | ||
Rotation | 360° | ||
Controls | Siemens 840D/Indramat MTC200 | ||
Machine data | Length | mm | 9.200 |
Width | mm | 10.000 | |
Height | mm | 3.500 | |
Weight | Kg | 63.000 | |
Technical data may vary due to customers specific needs. |
Applicability
Best machining solution for processing of steel, aluminium and cast iron workpieces. Implementation of the machine is adapted for work in dry/MMS system or for processing with cooling emulsion. Use of module construction enables relatively fast and simple conversion on various work pieces.
Advantages
- Complete machining of workpiece in one clamping,
- 5-Axis processing
- Dry/MQL machining
- Swivel table is mounted on double bearings for increased positioning accuracy and stability during processing
- Ideal for machining of Aluminium, steel and cast iron workpieces
Workpiece
RWH - 800/2
The Unior 5-axis double machining station type RWH, is designed for simultaneous processing of large workpieces . With its horizontally and vertically mounted Spindles, each able to move between the stations, allowing for simultaneous processing on both clamping devices.
Description
- 5-axis x1(2) working stations / easy integration
- 1 revolver vertical, 1 revolver horizontal (basis concept)
- simultaneous processing of different workpieces
Technical data
Processing unit | X-Axis | mm | 3000 |
Y-Axis | mm | 630 | |
Z-Axis | mm | 630 | |
Acceleration | m/sec² | 4 | |
Feed force | kN | 24 | |
Crown turret 8 Spindles |
Coupling type | HSK-63/-80 | |
max. RPM | U/min | 11.000 | |
max. Power | kW | 35 | |
max. Torque | Nm | 60 | |
NC Swivel table | 2x Swivel table with NC drive | ||
Swivel angle | ±180° | ||
2x NC Planet | Size | mm | 800 |
Rotation | 360° | ||
Controls | Siemens 840D/Indramat MTC200 | ||
Machine data | Length | mm | 6.220 |
Width | mm | 4.935 | |
Height | mm | 3.500 | |
Weight | Kg | 37.000 | |
Technical data may vary due to customers specific needs. |
Applicability
Ideal solution for simultaneous processing of different large workpieces. Designed to be easily integrated into the production line.
Advantages
- simultaneous processing of different workpieces
- 1 revolver vertical, 1 revolver horizontal (basis concept)
- Ideal solution for dry-machining / MQL-machining
- various machining with swivel table / Planet
Workpiece
UFBZ (2-Spindle Flexible machining centre)
The Unior UFBZ machining process is composed of 2 stations, the first station is equipped with a 3-axis single spindle unit for simultaneous vertical milling. The second station is equipped with a 3-axis double revolver unit.
Description
- 3-axis base unit, 5-axis with swivel table/ with planet
- simple conversion of the machine to new workpiece
- High precision machining
Technical data
Vertical milling unit | X-Axis | mm | 100 |
Y-Axis | mm | 200 | |
Z-Axis | mm | 100 | |
Milling spindle | max. RPM | U/min | 12.000 |
max. Power | kW | 8 | |
Coupling type | HSK 63 | ||
Crown revolver | X-Axis | mm | 200 |
Y-Axis | mm | 400 | |
Z-Axis | mm | 630 | |
max. RPM | U/min | 8.000 | |
max. Power | kW | 15 | |
NC Swivel table | serves as an internal transport system between set 1 and 2 | ||
Workpiece | Length | mm | Ø200 |
Weight | kg | 1,5 | |
Controls | Siemens 840D/Indramat MTC200 | ||
Machine data | Length | mm | 6.580 |
Width | mm | 2.500 | |
Height | mm | 3.500 | |
Weight | kg | 18.000 | |
Technical data may vary due to customers specific needs. |
Applicability
The UFBZ is specifically designed for high precision machining of workpieces. Its 2 step simultaneous machining design allows for fast cycle time for high precision workpiece machining. The design also allows for simple conversion of the machine to new workpiece.
Advantages
- High precision machining
- 5-axis machining
- Vertical and horizontal machining spindles
- Ideal solution for dry-machining / MQL-machining
Workpiece
Axle carrier machining TTM-Series(Turn Table Machines)
Specialy developed for machining of Axle carriers for passanger vehicles. With its middle mounted 180 degrees swivel table with two clammping points allowing for time neutral loading. On the machines sides there are two 3-axis units, with an 8 spindle turret.
Technical data
Machining unit (2x) | X-Axis | mm | 400 |
Y-Axis | mm | 400 | |
Z-Axis | mm | 630 | |
Acceleration | m/sec² | up to 6 | |
Crown revolver | max. Power | kW | 30 |
Coupling type | HSK 63/80 | ||
max. RPM | U/min | 12.000 | |
max. Torque | Nm | 300 | |
Speed variation | Programmable | ||
NC Swivel table | Machining force on table | N | 120.000 |
Overturnning torque | Nm | 130.000 | |
NC Swivel table | Tabel plate size | mm | 1.000 |
Load | Kg | 3.600 | |
Workpiece | (max) Length | mm | 1.600 |
(max) Weight | kg | 100 | |
Controls | Siemens 840D/Indramat MTC200 | ||
Machine data | Length | mm | 9.900 |
Width | mm | 2.550 | |
Height | mm | 2.920 | |
Weight | kg | 15.000 | |
Technical data may vary due to customers specific needs. |
Applicability
Purposly built for machining rear twist beams, further developed for various other axle carriers. However it can be used for machining of other similar large workpieces.
Advantages
- Time neutral loading
- 0-point clammping system
- Measuring system for balancing of the welding deviations
- Vertical and horizontal angel positioning
- MQL cooling
Workpiece
Axle carrier machining SSFM-Series (Special Single Fixture Machine)
Specialy developed for machining of Axle carriers for passanger vehicles. The machine is equipped with one clammping point fixed on the machine bed. On the machines sides there are two 3-axis units, with an 8 spindle turret.
Technical data
Machining unit (2x) | X-Axis | mm | 400 |
Y-Axis | mm | 400 | |
Z-Axis | mm | 630 | |
Acceleration | m/sec² | up to 6 | |
Crown revolver | max. Power | kW | 24 |
Coupling type | HSK 80/100 | ||
max. RPM | U/min | 12.000 | |
max. Torque | Nm | 250 | |
Speed variation | programmable | ||
NC Swivel table | Tabel plate size | mm | 1.000 |
Load | kg | 3.600 | |
Workpiece | (max) Length | mm | 1.600 |
(max) Weight | kg | 100 | |
Controls | Siemens 840D/Indramat MTC200 | ||
Machine data | Length | mm | 6.100 |
Width | mm | 2.000 | |
Height | mm | 2.920 | |
Weight | kg | 12.000 | |
Technical data may vary due to customers specific needs. |
Applicability
Purposly built for machining rear twist beams, further developed for various other axle carriers. However it can be used for machining of other similar large workpieces.
Advantages
- 0-point clammping system
- Measuring system for balancing of the welding deviations
- Vertical and horizontal angel positioning
- MQL cooling
Workpiece